Louis Rossmann
Eliminating isolation pins between the high-voltage backlight rail and low-voltage data lines causes display arcing that fries multiplexers in 15-inch MacBooks and destroys the CPU silicon in 13-inch models.
AI-assisted summary of Apple botches Macbook board design: again! — original source. Check the original for full context.
Source published:
Key ideas
- Apple omitted protective buffer pins on 2016–2018 Touch Bar MacBook Pro display connectors, placing a 38V–50V backlight rail directly adjacent to a 1V–3V DisplayPort AUX data line. (3:16)
- On 15-inch models, electrical arcing across this connector destroys the internal display circuit of an NXP multiplexer chip, though the laptop can still render video to external monitors. (8:00)
- On 13-inch models lacking discrete graphics, the identical failure mode feeds 40V–50V directly into the Intel CPU, instantly destroying the silicon and making the repair economically and practically unfeasible. (5:36)
- Replacement NXP multiplexer chips are listed as non-stock on major distributor catalogs like Mouser due to manufacturer exclusivity, forcing independent repair shops to rely on donor logic boards or specialized secondary suppliers. (10:22)
Detailed notes
## Background Published on YouTube by independent repair advocate Louis Rossmann on December 7, 2018, this video investigates a critical hardware design flaw in USB-C MacBook Pro logic boards. The video's description highlights Rossmann's Right to Repair campaign alongside links to repair services, instructional courses, community forums, and an extensive catalog of workshop tools and diagnostic equipment.
## TL;DR Rossmann exposes an engineering flaw across 2016–2018 MacBook Pros, where Apple abandoned years of layout hygiene by routing a 38V–50V backlight rail directly adjacent to a 1V–3V DisplayPort AUX data line without an isolating ground pin. On 15-inch models, resulting electrical arcing destroys the NXP display multiplexer (MUX), whereas on 13-inch models lacking a discrete GPU, the high-voltage spike travels directly into the CPU, permanently killing the machine. After diagnosing a 15-inch MacBook Pro that outputs video only to external displays, Rossmann navigates component sourcing roadblocks, shields adjacent silicon, and removes the damaged BGA chip. Collaborating with his technician Paul, he cleans the board, solders in a donor multiplexer, and successfully restores the internal display.
## Atmosphere & style The presentation blends sharp technical critique with Rossmann's trademark dry wit, consumer frustration, and casual benchside banter. The narrative moves from righteous indignation during the schematic analysis—contrasting decade-long engineering standards against Apple's unbuffered pin layout—to the focused, tactile flow of live hot-air micro-soldering. Interspersed with jokes about Apple's proprietary supply chain and playful workplace teasing with his colleague Paul, the atmosphere feels like an unvarnished, authentic late-night repair session that culminates in the quiet relief of a working Apple logo.
## Bulletin - [03:16](https://www.youtube.com/watch?v=jahtu1_idVU&t=196s) Apple omitted protective buffer pins on 2016–2018 Touch Bar MacBook Pro display connectors, placing a 38V–50V backlight rail directly adjacent to a 1V–3V DisplayPort AUX data line. - [08:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=480s) On 15-inch models, electrical arcing across this connector destroys the internal display circuit of an NXP multiplexer chip, though the laptop can still render video to external monitors. - [05:36](https://www.youtube.com/watch?v=jahtu1_idVU&t=336s) On 13-inch models lacking discrete graphics, the identical failure mode feeds 40V–50V directly into the Intel CPU, instantly destroying the silicon and making the repair economically and practically unfeasible. - [10:22](https://www.youtube.com/watch?v=jahtu1_idVU&t=622s) Replacement NXP multiplexer chips are listed as non-stock on major distributor catalogs like Mouser due to manufacturer exclusivity, forcing independent repair shops to rely on donor logic boards or specialized secondary suppliers.
## Key takeaways - [00:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=0s) Louis Rossmann criticizes Apple for fundamental engineering oversights on premium-priced USB-C MacBook Pros manufactured between 2016 and 2018. - [01:18](https://www.youtube.com/watch?v=jahtu1_idVU&t=78s) Legacy MacBook Pro designs from 2012 to 2015 isolated high-voltage backlight rails from low-voltage data pairs using ground or disconnected buffer pins. - [03:16](https://www.youtube.com/watch?v=jahtu1_idVU&t=196s) On Touch Bar generation logic boards, pin 43 carries 38V to 50V directly next to the 1V to 3V DisplayPort AUX line without physical clearance or isolation. - [03:16](https://www.youtube.com/watch?v=jahtu1_idVU&t=196s) Electrical arcing or bridging at the display micro-connector allows up to 50V to surge directly into sensitive low-voltage data circuitry. - [03:16](https://www.youtube.com/watch?v=jahtu1_idVU&t=196s) On 15-inch dual-GPU MacBook Pros, the surge hits an NXP display multiplexer (MUX) chip, destroying its internal display interface while sparing external video output. - [05:36](https://www.youtube.com/watch?v=jahtu1_idVU&t=336s) On 13-inch MacBook Pros (A1706 and A1708), the DisplayPort AUX trace runs straight into the Intel CPU, killing the processor instantly when an arc occurs. - [05:36](https://www.youtube.com/watch?v=jahtu1_idVU&t=336s) Replacing a dead CPU on a 13-inch board is virtually impossible due to the unavailability of new Intel silicon and the high failure rate of salvaged donor chips. - [08:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=480s) A standard diagnostic bench test demonstrates that a blown MUX chip allows normal external video over USB-C to HDMI despite a completely dead internal screen. - [10:22](https://www.youtube.com/watch?v=jahtu1_idVU&t=622s) Official component distributors like Mouser list the NXP multiplexer as non-stocked, highlighting the restrictive distribution agreements surrounding Apple parts. - [10:22](https://www.youtube.com/watch?v=jahtu1_idVU&t=622s) Because the MUX sits between the CPU and GPU, technicians must shield adjacent processors and lower hot-air station airflow to prevent collateral heat damage. - [11:49](https://www.youtube.com/watch?v=jahtu1_idVU&t=709s) BGA rework best practices require testing horizontal component movement before lifting to prevent tearing delicate copper solder pads off the board. - [13:05](https://www.youtube.com/watch?v=jahtu1_idVU&t=785s) Factory lead-free solder must be flushed with flux and leaded solder alloy to safely prepare the motherboard pads without scratching the solder mask. - [16:38](https://www.youtube.com/watch?v=jahtu1_idVU&t=998s) Installing a functional replacement MUX chip harvested from a donor board fully restores internal display output and confirms the failure diagnosis.
## Detailed walkthrough ### [00:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=0s) Apple's Design Flaws and Engineering Accountability
Louis Rossmann introduces another fundamental hardware engineering flaw in Apple laptops, addressing an announcement he had previously posted on his YouTube community page. While many well-documented board defects in Apple hardware have affected models spanning from 2008 through 2015, the problem highlighted here directly strikes the USB-C generation of 13-inch and 15-inch MacBook Pros manufactured across 2016, 2017, and 2018. Rossmann emphasizes that his criticism is not fueled by blind brand animosity, but rather by the conviction that consumers paying premium prices deserve engineering that meets standard professional benchmarks. As Louis Rossmann stated:
> “As a trillion dollar company that sells three thousand dollar machines, can you do just a little bit better than something we would expect from a first-year intern?”
The recurring failure under scrutiny presents as a complete "no image" symptom on USB-C MacBook Pros. While previous historical issues—such as failing capacitors or poorly positioned components—could occasionally be chalked up to understandable engineering oversights that simply languished without revisions, Rossmann characterizes this specific layout decision as objectively terrible. To demonstrate why, he contrasts the high-voltage trace layouts of legacy MacBooks against the revised Touch Bar generation.
- Affected model years: 2016, 2017, and 2018 MacBook Pro models (13-inch and 15-inch with USB-C). - Core symptom: Complete absence of display output (no image and no backlight).
---
[01:18](https://www.youtube.com/watch?v=jahtu1_idVU&t=78s) Legacy Display Connector Architecture (2012–2015)
Examining the schematics of older MacBook Pro models, such as the 2012 non-Retina and the 2015–2016 pre-Touch Bar 13-inch Retina units, Rossmann illustrates standard electronics design principles regarding high-voltage isolation. In the 2012 design, the LCD connector houses 3V supply rails alongside low-voltage differential signaling (LVDS) data lines operating at 1V to 3V. Placed safely at the far end of the connector—buffered by an isolated or grounded not-connected (NC) pin—sits the LCD backlight rail. Because display backlights require boosting anywhere from 26V to 50V, keeping high-voltage rails physically separated from sensitive low-voltage signaling lines is an essential safety precaution that any reputable electronics engineer, including educators like Dave Jones of the *EEVblog*, would teach as basic design hygiene.
The 2015 pre-Touch Bar 13-inch MacBook Pro schematic shows this exact same protective layout philosophy. High-speed DisplayPort image pairs remain isolated from power rails by dedicated ground pins. A 5V power line and backlight data lines sit separated by grounded and disconnected buffer pins before reaching the 39V to 40V backlight output rail. Across ten years of previous motherboard revisions, low-voltage communication paths were never placed in unbuffered proximity to high-voltage boosting circuits.
```mermaid flowchart LR accTitle: Legacy LCD Connector Pin Isolation accDescr: Diagram illustrating how legacy Apple LCD connectors separated low-voltage data from high-voltage backlight rails using ground or NC pins.
subgraph DataGroup["Low-Voltage Domain"] D["LVDS / eDP Lines<br>(1V - 3V)"] end
subgraph BufferGroup["Isolation"] G["Ground / NC Buffer Pins<br>(0V Protection)"] end
subgraph PowerGroup["High-Voltage Domain"] B["Backlight Output Rail<br>(26V - 50V)"] end
D --- G --- B ```
---
[03:16](https://www.youtube.com/watch?v=jahtu1_idVU&t=196s) The Touch Bar Connector Flaw and 15-Inch Multiplexer Damage
On the 2016–2017 Touch Bar MacBook Pro logic boards, Apple abandoned this protective spacing. Inspecting the physical connector on the bench alongside the digital schematic and boardview software, Rossmann highlights pin 43, designated as `PPVOUT_S0_LCDBKLT`. This rail carries 38V to 50V to illuminate the screen. Directly adjacent to pin 43, without an intervening ground pin, not-connected buffer, or any physical clearance, sits the DisplayPort auxiliary (AUX) communication line operating at just 1V to 3V.
```mermaid flowchart TD accTitle: Touch Bar Connector Routing Consequences accDescr: Flowchart contrasting what happens when 50V jumps to the DisplayPort AUX line on 15-inch vs 13-inch MacBook Pros.
HV["Pin 43: Backlight Output<br>(38V - 50V)"] AUX["Adjacent Pin: DP AUX Line<br>(1V - 3V Data)"]
HV -->|"Arcing / Bridging across micro-connector"| AUX
subgraph Fifteen["15-Inch Models (Dual GPU)"] AUX --> MUX["NXP Multiplexer Chip"] MUX -->|"Fries internal display circuit"| RepM["Repairable:<br>Replace BGA MUX Chip"] end
subgraph Thirteen["13-Inch Models (A1706 / A1708)"] AUX --> CPU["Intel CPU with Integrated Graphics"] CPU -->|"50V kills silicon instantly"| RepU["Unrepairable:<br>Need unobtainable donor CPU"] end ```
Under the microscope, Rossmann displays the physical consequences on a customer's display flex cable: visible arcing and burned scorch marks at the corner pin where the high-voltage backlight rail jumps directly into the neighboring low-voltage trace. On 15-inch models, the DisplayPort AUX line routes to an NXP multiplexer (MUX) chip on the opposite side of the board. The MUX dynamically switches display output between the low-power integrated Intel graphics and the discrete AMD or Nvidia graphics card without screen tearing or requiring a system restart. When high voltage arcs into this line, it overloads and destroys the multiplexer's internal panel interface.
- LCD backlight rail voltage: 38V to 50V on pin 43 (`PPVOUT_S0_LCDBKLT`). - Adjacent DisplayPort AUX line voltage: 1V to 3V. - Failure mechanism: Electrical bridging or arcing directly into adjacent low-voltage silicon.
---
[05:36](https://www.youtube.com/watch?v=jahtu1_idVU&t=336s) The Catastrophic Failure Mode on 13-Inch Models
While a scorched MUX on a 15-inch machine is a challenging board-level repair, the consequences on the 13-inch MacBook Pro models (the two-port A1708 and four-port Touch Bar A1706) are far more devastating. Because 13-inch configurations lack a discrete graphics card, they do not utilize a MUX chip. Tracing the DisplayPort AUX trace through boardview reveals that the line runs straight from the connector into the Intel CPU. When the identical arcing event occurs on a 13-inch laptop, between 40V and 50V is injected directly into the central processor. As Louis Rossmann explained:
> “So yes, Apple designed a machine in a manner where if there's any teeny tiny malfunction, rather than that 40 to 50 volt power line going to ground as a safety, it's going to send that 40 to 50 volts straight to your CPU all because they didn't decide to put a pin in between the two as they've been doing for over 10 years now, which is the basic common sense of design.”
A 50-volt surge into standard 1-volt to 3-volt CPU silicon kills the chip instantly. Replacement Intel CPUs cost between $150 and $450, but brand-new replacement chips are completely unavailable to independent repair facilities. The only sourcing option is harvesting salvaged processors stripped from scrap boards in China, many of which suffer thermal or physical damage during removal. Even with a $7,000 professional BGA rework station, sourcing a reliable CPU for a Touch Bar logic board is practically impossible, turning a simple connector arc into a complete motherboard write-off.
- Affected 13-inch models: A1706 (Touch Bar) and A1708 (Function Keys). - CPU cost range: $150 to $450 per chip (salvage only; new silicon unavailable). - Consequence: Direct destruction of the CPU silicon upon display cable arcing.
---
[08:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=480s) Bench Diagnostics, External Output, and Component Sourcing
Rossmann sets the 15-inch MacBook Pro onto his bench to walk through the standard diagnostic procedure for verifying this specific defect. When powered on with its internal display attached, the laptop produces neither image nor backlight. However, after disconnecting the internal display assembly and plugging a USB-C-to-HDMI adapter into an external monitor, the system boots and renders an external macOS desktop without issue. This discrepancy confirms that the graphics processors are operational, but the internal screen routing inside the MUX silicon was destroyed by a 50V surge.
```mermaid flowchart LR accTitle: Bench Diagnostic Flow for Blown Display MUX accDescr: Diagnostic steps showing internal display failure alongside functional external video output via USB-C.
Start["15-Inch Touch Bar MacBook Pro<br>(No Internal Display)"] --> Step1["Test Internal Screen"] Step1 --> Result1["Black Screen<br>(No Backlight / No Image)"] Result1 --> Step2["Disconnect Internal LCD Panel"] Step2 --> Step3["Connect USB-C to HDMI Adapter"] Step3 --> Result2["External Screen Displays macOS Desktop"] Result2 --> Conclusion["Conclusion: MUX Chip Internal Path Fried by 50V"] ```
To restore the internal display, the logic board requires desoldering the damaged BGA multiplexer and reballing and soldering a new replacement chip—a task Rossmann jokingly admits he will likely delegate to his lead technician, Paul. Looking up the NXP multiplexer part number on Mouser Electronics to determine if independent technicians can purchase stock directly, the listing returns "Non-Stocked / Call for quote." Rossmann observes that such supply-chain roadblocks usually occur when Apple demands vendor exclusivity agreements, preventing manufacturers from selling replacement microchips to anyone else in the open market.
- Diagnostic result: Functional external display output via USB-C to HDMI alongside zero internal display activation. - Repair path: Replacement of the surface-mount NXP multiplexer BGA chip. - Sourcing status on Mouser: Listed as "Non-Stocked / Call for quote" due to restrictive manufacturer distribution agreements.
[10:22](https://www.youtube.com/watch?v=jahtu1_idVU&t=622s) Sourcing Difficult Apple Components and Preparing the Work Area
Comparing the multiplexer (MUX) chip to parts like the ubiquitous ISL6259, Louis points out how hard it is to source components for Apple hardware through conventional distributors like Mouser, who list them as non-stock. He jokes about Apple's territorial behavior over its supply chain: “See that, that, that's Apple right there, that's fixing Apple products. The chips, they are, they are very jealous ex-girlfriend-y when it comes to stuff like that.” Because standard channels refuse to supply these chips, third-party repair shops have to rely on alternative vendors. Louis mentions that he plans to stock these chips on his own storefront, store.rossmanngroup.com, declaring, “We're gonna sell what Mouser refuses to.”
```mermaid flowchart TD accTitle: Sourcing Flow for Apple Proprietary Chips accDescr: Diagram illustrating how repair shops bypass non-stocking official distributors by sourcing from third-party vendors and reselling them. subgraph OfficialChannel["Official Channel"] A["Standard Distributors (e.g., Mouser)"] -->|"Lists as Non-Stock"| B["No Public Availability"] end subgraph IndependentSupply["Independent Supply Path"] C["Alternative Component Vendors"] -->|"Procured by Repair Shops"| D["Rossmann Group Store"] D -->|"Sold to Technicians"| E["Board-Level Repairs"] end ```
The repair itself presents a delicate physical challenge because the MUX chip is sandwiched directly between the CPU and the GPU. Applying hot air carelessly in this area risks destroying either massive processor. To mitigate this without dedicated factory shielding, Louis sets up a makeshift heat deflector using a rubber-coated metal spudger placed over the adjacent silicon. He also dials back the airflow on his hot air rework station below his usual setting of 120 liters per minute to keep the heat localized and prevent collateral damage.
[11:49](https://www.youtube.com/watch?v=jahtu1_idVU&t=709s) Removing the Defective MUX Chip
While waiting for the solder joints to melt under the hot air, Louis responds to a live stream viewer offering a donation for a shot of Jägermeister, thanking them but noting that he is actively working to eat healthier, drink less, and get back into shape. As the heat builds on the board, he maintains strict technique regarding BGA chip removal. He explains that you should never lift upward on a component until the molten solder lets it slide freely: “Remember, I'm not gonna pull up on this chip until I see that it can move left and right, because if I'm pulling up on it, I'm probably gonna pull it up while the joint is still half cold.”
Once the solder liquefies and the chip glides under tweezer pressure, Louis lifts the defective MUX off the logic board, revealing the tiny solder ball grid beneath. He notes the alignment orientation for the replacement and begins cleaning the residual solder off the motherboard pads.
- The MUX chip sits immediately between the CPU and the GPU, demanding thermal shielding and controlled airflow during hot air rework. - Prematurely pulling up on surface-mount BGA components before all solder joints fully liquefy will rip copper solder pads off the board. - Technicians verify solder liquefaction by nudging the component horizontally before lifting.
[13:05](https://www.youtube.com/watch?v=jahtu1_idVU&t=785s) Cleaning Pads and Solder Preparation
With the failed chip out of the way, Louis preps the logic board pads by clearing away the factory lead-free solder. He coats the area generously with Amtech NC-559-V2-TF tacky flux and sweeps a ball of leaded solder across the surface to absorb and flush out the brittle factory alloy. He stresses the need for a delicate hand with the soldering iron, ensuring he does not scratch away the solder mask or rip traces off the board: “Gently touch the board, not enough that we're pulling off the, the covering and the coating off of the traces, but just enough that we have gotten rid of all the lead-free junk.”
While working the iron, Louis banters with his shop colleague Paul about future division of labor if they can buy these chips pre-balled. Louis playfully proposes: “I was thinking that we work out a deal where I was kind of thinking I do the 15-inch ones, you do the 13-inch ones, what do you say?” Paul questions the split, and Louis jokes that giving Paul the smaller boards is actually an act of generosity meant to save space and reduce clutter on Paul's workbench. Louis then fetches a donor board to harvest another MUX chip.
[16:38](https://www.youtube.com/watch?v=jahtu1_idVU&t=998s) Installing the Donor Chip and Verifying the Display
After harvesting, prepping, and installing the donor MUX chip onto the customer's logic board, the board is reassembled for testing. Looking at the solder work completed with Paul, Louis jokes about the high stakes of component-level repair: “Look at Paul's workmanship here. We allowed to bash this board to pieces if after all this work it doesn't have an image on the internal screen?”
The machine powers up, and the internal screen immediately lights up: “Oh, Apple logo, Apple logo, okay! All right, so this is the Apple logo, which means we have fixed the issue by replacing the MUX.” With the screen successfully displaying video, Louis notes that it is 8:00 PM, signs off the clock, thanks the audience for watching, and closes with his trademark sign-off: “And as always, I hope you learned something.”
## Notable quotes > [00:00](https://www.youtube.com/watch?v=jahtu1_idVU&t=0s) As a trillion dollar company that sells three thousand dollar machines, can you do just a little bit better than something we would expect from a first-year intern? — Louis Rossmann
## Mentioned Apple, MacBook Pro, Louis Rossmann, Paul, Dave Jones, EEVblog, Mouser Electronics, Intel, AMD, Nvidia, NXP, Amtech, Jägermeister
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[Source](https://www.youtube.com/watch?v=jahtu1_idVU)